Model Rocket Projects, Experiments, Kits & Supplies
- Model Rocket Launch Experiments
- Jack Attkins: Instructions for Building Model Rockets
- Aeronautics: Simple Science Fair Projects With Model Rockets (Book)
- Rocket Powered Vehicles: The Rocket Car
- Projects in Model Rocketry
- Diagrams of the velocity and acceleration probes
- Model Rocket Altitude Predictor
- Model Rockets, Kits, Engines, Supplies
- Model Rocket Kits, Motors, Ground Equipment, Software and Books
- Educational Model Rocket Bulk Packs
- Model Rocket Kits, Medium Power Scale Model Rockets, High Power Scale Model Rockets, Model Rocket Motors
- Model Rocket Educational Information & Resources For Rocket Designers
- Model rockets and accessories
- Model Rockets & Model Rocket Parts
- Model Rocket Parts & Building Materials
- Model and High Power Rockets, Electronics and Hobby Accessories
- NAR Model Rocket Safety Code
Model Rocket
See also Water Rocket
Model rocketry is a hobby similar to building model airplanes, where rocket-shaped models are flown vertically and recovered by a variety of means (see Recovery below).
Model Rocketry
Model rocketry usually involves commercially-manufactured black powder rocket motors. These motors are tested and certified by the National Association of Rocketry, the Tripoli Rocketry Association or the Canadian Association of Rocketry and come in standardized sizes --most often 10-, 13-, 18- and 24mm diameters..
Model rocketry
According to the National Association of Rocketry (NAR) safety code,
model rockets are constructed of paper, wood, plastic and other
lightweight materials. The code also provides guidelines for motor use,
launch site selection, launch methods, launcher placement, recovery
system design and deployment and more. Since the early 1960s, a copy of
the Model Rocket Safety Code has been provided with most model rocket
kits and motors. Model rocketry historically is a very safe hobby and
is often credited as the most significant source of inspiration for
children who eventually become scientists and engineers. See National Association of Rocketry (NAR).
History
While there were many small rockets produced over the years for
research and experimentation, the modern model rocket, and more
importantly, the model rocket engine, was designed in 1954 by Orville Carlisle, a licensed pyrotechnics expert, and his brother Robert, a model airplane
enthusiast. They originally designed the engine and rocket for Robert
to use in lectures on the principles of rocket powered flight. But then
Orville read articles written in Popular Mechanics by G. Harry Stine about the safety problems associated with young people trying to make their own rocket engines. With the launch of Sputnik,
many young people were trying to build their own rocket engines, often
with tragic results. Some of these attempts were dramatized in the
fact-based movie October Sky.
The Carlisles realized their engine design could be marketed and
provide a safe outlet for a new hobby. They sent samples to Mr. Stine
in January, 1957. Stine, a range safety officer at White Sands Missile Range, built and flew the models, and then devised a safety handbook for the activity based on his experience at the range.
The National Association of Rocketry was founded in 1957 to help
promote not only the hobby, but to promote the safety of the activities
related to model rocketry.
Companies
The first model rocket company was Model Missiles Incorporated, in
Denver, Colorado, by Stine and others. Stine had model rocket engines
made by a local fireworks company recommended by Carlisle, but
reliability and delivery problems forced Stine to approach others.
Eventually Stine approached Vernon Estes, the son of a local fireworks
maker. Estes founded Estes Industries in 1958 in Denver, Colorado, and
developed a high speed automated machine for manufacturing solid model
rocket motors for MMI. The machine, nicknamed "Mabel", made low cost
motors with great reliability, and did so in quantities much greater
than Stine needed. Stine's business faltered and this enabled Estes to
market the motors separately. Subsequently, he began marketing model
rocket kits, and eventually, Estes dominated the market. Estes moved
his company to Penrose, Colorado in 1960, and it continues to operate
there today.
Competitors like Centuri and Cox came and went during the 60's, 70's
and 80's, but Estes continued to control the market, offering discounts
to schools and clubs like Boy Scouts of America to help grow the hobby.
In recent years, companies like Quest Aerospace
have taken a small portion of the market, but Estes continues to be the
main source of rockets, motors, and launch equipment for the low
powered rocketry hobby today.
In the high powered arena, which began in the mid-80's with the
availability of G through J class motors, a number of companies have
shared the market. By the early 1990s, Aerotech, LOC/Precision, and
Public Missiles had taken up leadership positions, while Aerotech and a
host of engine manufacturers provided ever larger engines, at much
higher costs. Companies like Aerotech, Vulcan, and Kosdon were widely
popular at launches during this time as high powered rockets routinely
broke Mach 1 and reached heights over 10,000 ft.
Engine reliability became a significant issue though, with "CATO"s,
or catastrophic failures, occurring relatively frequently (est. 1 in
20) when motors of L class or higher were fired. At costs exceeding
$300 per motor, the need to find an alternative was apparent. In the
early 1990s, reloadable motors (metal sleeves with screwed on end caps
and filled with cast propellant slugs) were introduced by Aerotech and
became a popular way to reduce the price of launches. These engines
dominate the market today. At this time (2006) single use motors above
G class are quite rare, and many are collectibles. Aerotech, Dr.
Rocket, Animal Motor Works, Rouse-Tech, Cessaroni, Ellis Mountain, and
Loki Motorworks provide the majority of reloadable systems today.
Aerial photography
Cameras and video cameras can be launched on model rockets to take photographs in-flight. Model rockets equipped with the Astrocam or Snapshot film camera or the Oracle digital camera, or with homebuilt equivalents, can be used to take aerial photographs.
These aerial photographs can be taken in many ways and with many
different types of cameras. Mechanised timers can be used to take
photographs. Passive methods are also employed, such as strings that
are pulled by flaps that respond to wind resistance. Microprocessor
controllers can also be used. However, the rocket's speed and motion
can lead to blurry photographs, and quickly changing lighting
conditions as the rocket points from ground to sky can have an impact
on video quality. Video frames can also be stitched together to create
panoramas. As parachute systems tend to fail, model rocket cameras need
to be protected from impact with the ground.
Instrumentation and experimentation
Model rockets with electronic altimeters can report and or record
electronic data such as maximum speed, acceleration, and altitude.
Rocket modelers often experiment with rocket sizes, shapes, payloads, multistage rockets, and recovery methods. Some rocketeers build scale models of larger rockets, space launchers, or missiles.
High Power Rocketry (HPR)
As with low power model rockets, high power rockets are also
constructed from lightweight materials, but instead of paper, plastic,
and wood, usually fiberglass, composites, and aluminum are needed to
withstand the higher stresses during flight which often exceeds Mach 1
(~700 mph) and over 10,000 ft altitude.
High power model rockets are propelled by larger motors ranging from
class H all the way to Class O and can be over 40 feet tall. Their
motors are almost always reloadable rather than single-use in order to
reduce cost. Recovery and/or multi-stage ignition may be initiated by
small on-board computers, which use an altimeter or accelerometer for
detecting when to ignite engines or deploy parachutes.
High powered model rockets can carry large payloads, including
cameras and instrumentation such as GPS units, and are not much
different from their military counterparts. However, unlike military
rockets, high-powered hobby model rockets do not carry guidance systems.
After the September 11, 2001 attacks, high powered model rocketry became a much more controlled activity. The Bureau of Alcohol, Tobacco and Firearms
(BATF) classified the propellants used as explosives (this continues to
be contested in court) and as such, access to any appreciable quantity
(more than a few ounces) is now strictly regulated. Igniting a ducting
engine is illegal to lauch. A ducted engine is when a engine is set off
without a rocket body. The lauching of these engines should take place
in a wide open space and should never be lauched in public.
All engine manufacturers and rocket launch participants must be
licensed, and all launches of high powered rockets require Federal
Aviation Administration FAA notification and clearance. The high
powered rocket activity is further regulated by National Fire
Protection Association Regulation 1129. Due to these strict rules on
propellant storage, the vast majority of rocket enthusiasts bring their
rockets to launches unloaded, and obtain the propellant from licensed
vendors on site.
Even with the strict rules on propellant access in place, many
launches are held each year in wide open spaces throughout the United
States, Canada, and Europe. At each of these events one can see many
adult rocketeers realizing their dream of building bigger, more
powerful, and higher flying versions of the model rockets they enjoyed
as kid.
Recovery
Model and high-power rockets are designed to be safely recovered and
flown repeatedly. The most common recovery methods are parachute and
streamer.
Tumble recovery
The simplest approach, and one only appropriate for small rockets or
rockets with a large cross-sectional area, is to have the rocket tumble
back to earth. Any rocket which will enter a stable, ballistic
trajectory as it falls is not safe to use with tumble recovery.
Nose-blow recovery
Another very simple recovery technique, used in very early models in
the 1950s and occasionally in modern examples, in nose-blow recovery
the ejection charge of the motor ejects the nose cone of the rocket
(usually attached by a shock cord made of rubber, Kevlar string or
another type of cord) from the body tube, destroying the rocket's
aerodynamic profile, causing highly-increased drag, and reducing the
rocket's airspeed to a safe rate for landing. Nose-blow recovery is
generally only suitable for very light rockets.
Parachute/Streamer
The approach used most often in small model rockets. It uses the
ejection charge of the motor (see below) to deploy, or push out, the
parachute or streamer. Air resistance slows the rocket's fall, ending
(hopefully) in a smooth, controlled and gentle landing.
Glide recovery
In glide recovery, the ejection charge either deploys an airfoil
(wing) or separates a glider from the motor. If properly trimmed, the
rocket/glider will enter a spiral glide and return safely. In some
cases, radio-controlled rocket gliders are flown back to the earth by a
pilot in much the way as R/C model airplanes are flown.
Some rockets (typically long thin rockets) are the proper
proportions to safely glide to Earth tail-first. These are termed
'backsliders'.
Helicopter recovery
The ejection charge, through one of several methods, deploys helicopter-style blades and the rocket auto-rotates back to earth.
Motors
Most small model rocket motors are single-use engines, with
cardboard bodies and lightweight molded ceramic nozzles, ranging in
power class from 1/8-A to E. They contain a black powder
propellant. These engines typically do not exceed the size of an E
engine for black powder is very brittle. If one accidentally drops a
"large" black powder motor on the ground or exposes it to many
heating/cooling cycles (for example in a closed vehicle exposed to the
weather), the propellant charge may become fractured in a hairline
fashion. This increases the surface area of the propellant, and the
internal chamber pressure of the engine exceeds the strength of the
paper case, causing the motor to burst open. This can channel the blast
pressure through the rocket's tubular body with effects ranging from a
simple ruptured tube to the violent ejection (and occasionally
ignition) of the recovery system.
Larger rocket motors are thus available, using composite propellants
made of ammonium perchlorate, potassium nitrate, aluminum powder, and a
rubbery binder substance contained in a hard plastic case. This type of
fuel is similar to the solid fuel used in rocket boosters of the space
shuttle. These motors range in impulse
from the B to the O range. Composite motors produce more impulse per
unit weight than do black powder motors. Also, the propellant is less
fragile, resulting in few major failures.
Reloadable motors are also available. These are
commercially-produced motors requiring the user to put propellant
grains, o-rings and washers (to contain the expanding gases), delay
grains and ejection charges into special non-shattering aluminum motor
casings with screw-on or snap-in ends (closures). The advantage of a
reloadable motor is the cost: because the main casing is reusable,
reloads cost significantly less than single-use motors of the same impulse. Reloadable motors are available from D through O class.
Motors are electrically ignited with a short length of
pyrogen-coated nichrome, copper, or aluminum wire pushed into the
nozzle and held in place with flameproof wadding, rubber band, a
plastic plug or masking tape. On top of the propellant is a tracking
delay charge which produces smoke but essentially no thrust as the
rocket slows down and arcs over. When the delay charge has burned
through, it ignites an ejection charge, which is used to deploy the
recovery system.
Motor Nomenclature
Rocket motors. From left, 13mm 1/2A10-0, 18mm C6-7, 24mm D12-5, 24mm E9-4, 29mm G40-10.
Model rocket motors produced by companies like Estes Industries and Quest Aerospace are stamped with a code (such as A10-3T or B6-4) that indicates several things about the motor.
Motors are commercially available in many sizes. The Quest Micro
Maxx engines are the smallest at a diameter of 6mm. The company Apogee
Components made 10.5mm micro motors, but those were discontinued in
2001. Estes then comes in with "T" (Tiny) motors that are 13 mm in
diameter by 45 mm long, while standard A, B and C motors are 18 mm in
diameter by 70 mm long. Larger C, D, and E class black powder motors
are also available; they are 24 mm in diameter and either 70 (C and D
motors) or 95 mm long (E motors). Some motors, such as F and G
single-use motors, are 29mm in diameter. High-power motors (usually
reloadable) are available in 38mm, 54mm, 75mm, and 98mm diameters.
The letter
The letter at the beginning of the code indicates the motor's total impulse range (commonly measured in newton-seconds).
Each letter in successive alphabetical order has up to twice the power
of the letter preceding it. This does not mean that a given "C" motor
has twice the total impulse of a given "B" motor, only that C motors
are in the 5.01-10.0 N-s range while "B" motors are in the 2.51-5.0 N-S
range. The designations "1/4 A" and "1/2 A" are also used. For a more
complete discussion of the letter codes, see Model rocket motor classification.
For instance, a B6-4 motor from Estes-Cox Corporation has a total
impulse rating of 5.0 N-s. A C6-3 motor from Quest Aerospace has a
total impulse of 8.5 N-s. [1]
The first number
The number that comes after the letter indicates the motor's average thrust, measured in newtons.
A higher thrust will result in higher liftoff acceleration, and can be
used to launch a heavier model. Within the same letter class, a higher
average thrust also implies a shorter burn time (e.g., a B4 motor will
burn longer than a B6).
The last number
The last number is the delay in seconds between the end of the
thrust phase and ignition of the ejection charge. Black Powder Motors
that end in a zero have no delay or ejection charge. Such motors are
typically used as first-stage motors in multi-stage rockets as the lack
of delay element and cap permit burning material to move forward and
ignite an upper-stage motor.
A "P" indicates that the motor is "plugged". In this case, there is
no ejection charge, but a cap is in place. A plugged motor can only be
used in rockets which do not need to deploy a standard recovery system
such as small rockets which tumble or R/C glider rockets.
Reloadable motors
Reloadable motor cases. From left: 24/40, 29/40-120, 29/60, 29/100, 29/180, 29/240
Reloadable motors are specified in the same manner as model rocket
single-use motors as described above. However, they have an additional
designation which specifies both the diameter and maximum total impulse
of the motor casing in the form of diameter/impulse. A reload designed
for a 29mm diameter case with a maximum total impulse of 60
newton-seconds carries the designation 29/60 in addition to its impulse
specification.
Safety
Model rocketry is a safe and widespread hobby. Individuals such as G. Harry Stine and Vernon Estes helped ensure this by developing and publishing the National Association of Rocketry Model Rocket Safety Codes (Model Rocket Safety Code, Radio Control Rocket Glider Safety Code, High Power Rocket Safety Code), and by commercially producing safe, professionally-designed and manufactured model rocket motors.
One of the main motivations for the development of the hobby in the
1950s and 1960s was to provide young people the opportunity to
construct flying rocket models without having to engage in dangerous
construction of motor units and direct handling of explosive
propellants.
Controversy in the United States
Both amateur and model rocketry have come under controversy in the
United States following the terrorist attacks on New York and
Washington D.C., as federal and state authorities allege that model
rockets can be modified to act as weapons.
Authorities argue that all members of the hobby should have to be
licensed and their purchases recorded and reported to federal agencies.
Critics of such policies, particularly those involved in the hobby
itself, argue that while building model rockets capable of high speeds
and fairly impressive altitudes is a relatively simple feat, guidance
systems are exceedingly difficult to design and expensive to implement.
G. Harry Stine has stated in his Handbook of Model Rocketry that
"A model rocket literally disintegrates when it hits something
because its airframe absorbs the energy of impact by destroying itself.
This is the same principle used in modern automobiles where “crush
zones” absorb the energy of a crash by deforming and collapsing. Model
rockets have been deliberately launched directly into sheets of window
glass; these experiments completely destroyed the models but didn’t
even scratch the glass."
The NAR and Tripoli continue to pursue litigation against the BATFE in the matter.
References
- ^ National Association of Rocketry web site: http://nar.org/SandT/NARenglist.shtml
See also
External links
This article is licensed under the GNU Free Documentation License. It uses material from Wikipedia Encyclopedia article "Model Rocket"
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